KMOL Group

Manufacturing

We manufacture high-quality polyurethane foam for the bedding, furniture, hospital, hotels and other industries in South Africa and neighbouring countries, Our products can be made to a wide variety of specifications, and are available in a broad range of densities. See our foam range for details. We are a small but professional company, we service and work on a one-on-one basis with our customers, making their experience a seamless one. We have been operating in and around Gauteng since 2016 manufacturing mattresses. We create comfort… KMOL Aviation and Projects (PTY) Ltd. is a specialist polyurethane foam manufacturer, based in Pomona, Kempton park (Gauteng) South Africa. Through our experience and customer feedback we being working on been one of the leading foam manufacturer in the country and Sub-Saharan Africa, we have access to industry-leading knowledge, techniques and equipment. Our experience in the local market and passion for meeting the needs of our customers, sets us apart from our competitors.We manufacture a wide range of virgin, speciality and re-bonded polyurethane foam products that are used in our own mattresses and other products, and supplied to the bedding, furniture and related industries in South Africa and neighbouring countries.Our state of the art, European-built equipment allows us to produce top-quality foam that can be moulded and cut to meet any reasonable customer requirement.

Trade Products

We supply various foams commonly used in the manufacturing of mattresses and other related products, including:

  • Blocks
  • Sheets
  • Peeling
  • Straight cuts
  • Convoluting and Quilting

Our world-class CNC equipment and expertise allows us to cut and shape our polyurethane foam into a variety of forms to meet customer requirements. We pride ourselves on being able to produce foam pieces to any practical specification, and on being able to offer a higher degree of specialisation than our competitors. Some of the options available are:

  • Mattress cores (laminated and CNC cut)
  • Sports equipment padding
  • Acoustic foam
  • Raw materials for the furniture and bedding industry
  • Custom/specialised production and cutting Mattress cores (laminated and CNC cut)
  • Sports equipment padding
  • Acoustic foam
  • Raw materials for the furniture and bedding industry
  • Custom/specialised production and cutting

Comfort, quality and support are the hallmarks of our mattress range. Our mattresses have been developed to offer a quality solution to just about any requirement, e.g. upmarket accommodation, general household use, budget-friendly mattresses for people with limited resources, camping and other leisure uses, baby cots, and many more. The mattresses we supply are broadly grouped into the following categories:

  • Premium
  • Economy
  • Convenience
  • Leisure

We produce various types of foam that are suitable for diverse applications and uses within the bedding, furniture and related industries. The combination of our local experience, top-class equipment gives us the ability to offer highly customisable, requirement-specific products and solutions to our customers.

Polyurethane foam enhanced with added compounds to increase density and viscosity. This foam moulds to the shape of the sleeper’s body for ultimate comfort and makes an ideal final layer in high-end mattresses.

An open-cell, flexible polyurethane foam that adds comfort, support, and resilience. HR foam is characterised by a very fast recovery, i.e. it “bounces” back to its original shape immediately use.

100% pure polyurethane foam with no added fillers.

Polyurethane foam containing fire-retardant chemicals that are released when the foam is heated/burnt.

Shredded polyurethane foam mixed with a binding agent to create a high-strength, durable foam, that is still comfortable. Rebonded foam also has excellent sound and shock absorption properties.

(Gel visco, gel infused or gel memory foam) Memory foam infused with gel particles to aid heat dispersion, improve recovery (spring back / bounce) time, and give a softer feel than regular memory foam. We are a team that is well equipped and experienced to provide professional and effective services. We work fast but do not compromise on quality at any stage.

Consumer Products

We believe the world should be a comfortable place. Our high quality, polyurethane foam products help us achieve this goal. At KMOL we manufacture a broad range of versatile polyurethane foam including all density virgin, re-bonded and speciality ranges. We use these to create our variety of comfortable products, which we supply to the bedding and furniture industry throughout South Africa and neighbouring countries.

Comfort, quality and support are the hallmarks of our mattress range. Our mattresses have been developed to offer a quality solution to just about any requirement, e.g. upmarket accommodation, general household use, budget-friendly mattresses for people with limited resources, camping and other leisure uses, baby cots, and many more. The mattresses we supply are broadly grouped into the following categories:

These luxurious mattresses are ideally suited for upmarket accommodation establishments and high-end residential users:

  • Foam density of 30 and upwards
  • Incorporate various speciality foams

Key products:

  • Plush touch
  • Firm touch
  • Comfort touch

These mattresses offer a comfortable sleeping experience at a reasonable price.

  • Foam density ranges from 18 to 28
  • Excellent value for money

Key products in this range are:

  • True Blue
  • Strongman
  • Ultra Sleep
  • Yo comfy
  • Kansas
  • Night Star

An ideal choice for those on a tight budget that still need a quality mattress.

  • Foam density ranges from 8 to 16
  • Very budget-friendly

Key products in this range are:

  • Paqama
  • Tidesleep
  • Goodsleep

Various application-specific types of mattress, including:

  • Camping mattresses
  • Folding mattresses
  • Cot mattresses